-
Senior Member
Ring Mount for Rotax
I am trying to mount the ring mount on my Rotax 912s (Super Sport 7) and I can't seem to get it into place to intall the 4 bolts that go into the rear of the engine block. How much of the back end of the engine do I need to disassemble to get this ring mount to slip into place? There are no instructions or torque specs for this. The manual just says to mount it. If I have to take the generator off are there any problems or traps I need to look out for?
Jim
-
Senior Member
-
Re: Ring Mount for Rotax
On my SS7 I had to remove the water pump housing, send it back to Kitfox to have the angled tubes on the left side repositioned to clear the mount. Could not get the mount on otherwise. There is a Rotax video on how to do this , but it requires heat on the housing, so I opted to let the McBeans handle it.
Dick B
-
Senior Member
Re: Ring Mount for Rotax
Thanks for the pictures Dave. My ring mount is a little different-not flat on the bottom, more of an oval shape all around. I can't seem to get past the wiring harness in the braided stainless loom on the generator. Did you have to remove any of this wiring?
Dick, how recent was your engine kit purchased? Just received mine about a week ago. I may have to rework the water pump tubes also.
Anyone else out there with some advice?
Jim
-
Re: Ring Mount for Rotax
Mine (912ULS) was delivered this time last year (1 yr ago). My mount is like you described. Also had to loosen the braided wiring harness to get it into the mount, but the main problem was the water pump.
Dick B
-
Senior Member
Re: Ring Mount for Rotax
Jim,
As Dick indicated, I believe I also had to loosen the braided harness to feed it through parts of the ring mount. Unfortunately, I don't have a photo of that side of the ring mount showing the routing of the braided harness clearly.
Sincerely,
Dave S
KF7 Trigear
912ULS
Warp drive
-
Re: Ring Mount for Rotax
jiott, you will need to disconect the braded wiring harness from the power packs on top of the engine and replace it after the ring mount is installed. be sure to mark them before unhooking them. as for repositioning the water pump tubes i turned down a piece of alum, stock to fit inside of the tube. with the water pump housing in the vice and a little heat from a small propane torch it is easy to move. just move it were you want it no need to take it all the way out. i also used the same gasket with just a little gasket sealer to reinstall. careful with the heat it doesn,t need a lot. also use wood blocks to hold the housing in the vice protect the gasket surface on the pump housing. hope this helps.
-
Senior Member
Re: Ring Mount for Rotax
I finally got the ring mount on my SS7. John McBean sent me a set of 8 photos which were very helpful. In a nutshell, you must disconnect the two big wiring connectors on top of the generator, release some wiring clamps, remove all 4 coolant hoses from the water pump, and unbolt the water pump housing. Then the ring mount slips into place quite easily.
When you try to remount the water pump you find that the lower left angled tube in the pump housing must be repositioned. I am now in the process of finding the Rotax video that shows how to do this-it is a process using heat as already mentioned on this thread. Maybe the McBeans also have instructions on how to do this; I will check.
Jim
Posting Permissions
- You may not post new threads
- You may not post replies
- You may not post attachments
- You may not edit your posts
-
Forum Rules