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Thread: Fitting windshield

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  1. #1
    Senior Member
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    Default Re: Fitting windshield

    Hi Dave,

    I am doing this at the moment too - I went flush after seeing that I would need to put a spacer between the cap strip and the windscreen to make sure the wing cleared it. Not that it would have been a big problem. Dave S makes some good points in favour of the overlap though. We intend to have a cover for the odd occasion it might be parked outside and rain is an issue.
    Hope you are starting to enjoy an nice spring over there - Wimbledon and cricket ..... Ahhhh!
    any photos of where you are up to Dave?

    cheers

    ross
    Ross
    Mt Beauty, Vic
    OZ
    Sold to Richard and Scott Taubman in OZ, 2019. Kitfox SS7,Rotax 912is Sport, Airmaster CSP 75" blades.
    Landcruiser and Cub off road camper (doesn't get any kudos on this forum!)

  2. #2
    Senior Member jiott's Avatar
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    Portland, OR
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    Default Re: Fitting windshield

    I overlapped mine, just under 1/4". Thought it looked a little better, more material around holes, and somewhat better rain seal. I did have to taper the underside of the overlap to make sure the wing slipped under it without pressure.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  3. #3
    Senior Member Flybyjim's Avatar
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    Marysville, Pa.
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    Default Re: Fitting windshield

    Any photos of what you are talking about, I am just getting ready to mount the butt ribs and perhaps there is a choice how there adjusted at this stage.

  4. #4
    Senior Member jtpitkin06's Avatar
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    Default Re: Fitting windshield

    Quote Originally Posted by Flybyjim View Post
    Any photos of what you are talking about, I am just getting ready to mount the butt ribs and perhaps there is a choice how there adjusted at this stage.
    Mount your butt ribs as per the manual. They should be flush and aligned with the number one rib on the wing.

    The discussion has to do with how to trim the windshield along the butt rib. The manual instructs you to trim the windshield flush with the butt rib with no overhang. Some builders trim the windshield a 1/4 inch or so beyond the butt rib. The overhang covers the gap between the butt rib and number one rib. It can cut down on air and rain leaks. Care must be taken if you elect to have an overhang when unfolding the wings. The number one rib must slip under the windshield overhang. It is possible for the number one rib to snag or pinch the windshield overhang and cause a crack in the sky light portion of the windshield. You might also get some chafing of the fabric on the top of the number one rib.

    An alternative sealing method is to trim the windshield flush with the butt rib. Glue in 3/4 inch round weatherstrip just below the cap strip on the outside of the butt rib. When you unfold the wings there is no chance of snagging anything on the windshield. The weatherstrip compresses between the butt and number one ribs to seal the joint.

    John
    Last edited by jtpitkin06; 02-11-2016 at 08:11 AM. Reason: General edit -clarity

  5. #5
    Senior Member Flybyjim's Avatar
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    Default Re: Fitting windshield

    Thank you for the response, I did some research on this site and did find some photos. After looking for this info for a while I am starting to understand how to navigate this site a bit better. A lot of good info here, just need to find it.

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