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Thread: 912 ULS fuel return line

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  1. #1
    Senior Member Dorsal's Avatar
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    Default Re: 912 ULS fuel return line

    The vent line is the upper right (the one without the flow sender), I use Goodyear low permeation full injection hose SAE 30R9.
    Dorsal ~~^~~
    Series 7 - Tri-Gear
    912 ULS Warp Drive

  2. #2
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    Default Re: 912 ULS fuel return line

    Hi Kevin
    I just plumbed mine back to the gascolator with fuel injection hose. I got the restrictor jet from Rotech in Vernon. Can't remember the oriface size. Seems to work well.
    Good luck
    Don

  3. #3
    Senior Member AirFox's Avatar
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    Default Re: 912 ULS fuel return line

    I used Baracade hose from NAPA.

  4. #4
    Senior Member kmach's Avatar
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    Default Re: 912 ULS fuel return line

    Does anyone feel like fire sleeve is required ?
    ( the firefighter in me coming out).
    This question is for firewall rearward , All firewall forward will have fire sleeve.
    Kevin,

    Kitfox Outback
    912 ULS
    Airmaster AP332CTFH-WWR70W
    Summit Aircraft Wheel Skis
    C-FOXW

  5. #5
    Senior Member Slyfox's Avatar
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    Default Re: 912 ULS fuel return line

    I don't have any on my plane. in fact I found last year my fuel lines started getting pregnant and if I had firesleeve on that line I would have never known they were going bad. yes this is line with the blue insert inside. there is no reason to have any lines firesleeved in my opinion. my rv, different story, much higher temps in the engine area.

    now that your asking questions like this. I don't have the return line on my fuel system. now my engine was gotten back in 2009. I removed that whole system and just put straight lines from the pump to the carbs. I thought of some day putting on the return line, but I haven't had any reason to do it. runs great without. if I lived down south more were the temps are a problem maybe. I just don't see where I need it. now talking about taking off my factory firesleeved lines. they did come out and say that those very lines had problems and to replace. I didn't have to do that, I never used that line.
    steve
    slyfox
    model IV 1200-flying
    912uls
    IVO medium in-flight
    RV7A-flying
    IO-360
    constant speed prop

  6. #6
    Senior Member Dorsal's Avatar
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    Default Re: 912 ULS fuel return line

    I do not use fire-sleeve aft of the firewall.
    Dorsal ~~^~~
    Series 7 - Tri-Gear
    912 ULS Warp Drive

  7. #7
    Senior Member Slyfox's Avatar
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    Default Re: 912 ULS fuel return line

    I have aluminum lines going from header tank to firewall forward. all other lines firewall back is the blue bing hose.
    steve
    slyfox
    model IV 1200-flying
    912uls
    IVO medium in-flight
    RV7A-flying
    IO-360
    constant speed prop

  8. #8
    Senior Member
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    Default Re: 912 ULS fuel return line

    I am getting to the point of doing the fuel system. I feel like a I am chasing my tail on this and the internet is not making it any easier. I am planning on running the return line back to the header tank. I can't figure out this restrictor/orfice issue. I see the distribution blocks that people have posted, but I am not seeing how the restrictor thing is working. Has anyone made something or knows what is need to get this done?

  9. #9
    Senior Member jrevens's Avatar
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    Default Re: 912 ULS fuel return line

    Jerry,

    How old is your engine? They have been coming with the orifice built-in to the top banjo fitting of the block that distributes fuel to both carburetors and that's clamped to the middle of the balance tube for a few years now. You don't need anything bigger than a 1/4" line. I have notes indicating the orifice should be .014" (approximately a #79 drill). If the orifice is too large you may run the risk of insufficient fuel pressure to the carburetors.
    John Evens
    Arvada, CO
    Kitfox SS7 N27JE
    EAA Lifetime
    Chap. 43 honorary Lifetime

  10. #10
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    Default Re: 912 ULS fuel return line

    Hey John, that's good info that is never even mentioned on the internet that I was able to find. The engine is being delivered today and is brand new. (912 ULS) I was just trying to get everything lined up beforehand since I am running the fuel lines now. I am plumbing in a Facet pump and trying to get everything I need so I don't hit a wall and waste time. I guess I'll wait, and take a look to see if it does have the distribution block. Hopefully so, but if not, I'll be incorporating Jim's remedy.

    Thanks

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