Quote Originally Posted by David47 View Post
I'm installing Hoehner wingtips and I've made my own wingtip light cutout. I'm using 1/8" Acrylic sheet. 5 minutes in an oven at 200F and you can do anything with it. It droops like jelly and you can drape it to whatever contour you want.
I made several attempts at using acrylic, even baking at a lower temperature to bake out any moisture, before ramping to forming temperature. Always ended up with small bubbles in the plastic. Not sure what magic I was missing, but finally just went with Lexan which went well. What was the secret for you David?