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Thread: direct vs differential compression check and a valve job

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    Senior Member Dorsal's Avatar
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    Default direct vs differential compression check and a valve job

    I have only done direct compression checks on my engine and they were always on the high side (160-200 psi). I took the plane to a IRT @ 50 hrs to look it over and asked for a diff check but he didn't want to as it was too "involved"

    -8 years later, 512 hours on the engine-
    Lately I have been having a few concerns with the engine performance, too many blades to burp the engine, slightly low static run-up (50-100 rpm), subtle vibrations at full power, max to min direct compression nearing the 29 psi limit (#1 @ 190 vs #2 @ 160).

    I took the plane to another IRT (great guy) who did the differential test. Turns out the test is easy (as I am sure many of you already know) in fact now that I have my own tester I find it easier than direct. That said the results were not good, 74, 50, 68 and 58 over 80

    I pulled all the heads off, cleaned them and lapped the valves which looked a bit pitted. I replaced the intake valve on #4 as it looked like a re-grind was used when built

    I now get a static run-up ~100 rpm higher than I have ever seen and the diff-comp numbers are much better (79,78,79,76 / 80). I have only flown for an hour but it feels smoother and now "burps" quicker.

    This engine sat for ~7 years before being installed and run, I wonder if the valves and seats suffered some corrosion during that time.

    In conclusion, if you don't already have one, get a diff-comp tester ($100) they are easy to use and, in this case, highly informative.
    Last edited by Dorsal; 08-21-2018 at 06:17 AM.
    Dorsal ~~^~~
    Series 7 - Tri-Gear
    912 ULS Warp Drive

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