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Thread: sagging fiberglass seat shell

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  1. #1

    Join Date
    Dec 2014
    Location
    Lake Havasu City, AZ
    Posts
    18

    Default sagging fiberglass seat shell

    I have a Kitfox 3 with 4 wings I recently bought in Alaska on floats. I have brought it down to Arizona and have converted it to taildragger. Went out to taxi in prep for test flight and realized the seat shell is sagging far enough to touch control rods. Has anybody else run across this? I thought it was just my fat butt then after disconnecting the seatbelts and removing the seat pad i found I could push down on the fiberglass shell with my hand alone and force it without much pressure to touch the control rods. Any ideas?

  2. #2
    Senior Member dholly's Avatar
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    Mar 2009
    Location
    Clemmons, NC
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    285

    Default Re: sagging fiberglass seat shell

    Not at all uncommon, but it needs to be rectified immediately as it poses a clear safety issue. A site search will reveal a few different work-a rounds from support straps to blocks, I did the quick and easy fix using a couple pieces of scrap wood.
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    -Kitfox 4-1200 TD 912ul (sold)
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    -Avid Flyer Mk-IV TD (sold)

  3. #3
    Senior Member jiott's Avatar
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    Jun 2010
    Location
    Portland, OR
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    2,967

    Default Re: sagging fiberglass seat shell

    I used wood blocks on my SS7 to prevent any sag problems. Just Hysol to hold them on.
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    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  4. #4
    Senior Member jiott's Avatar
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    Jun 2010
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    Default Re: sagging fiberglass seat shell

    By the way, I changed out that poly header tank to the aluminum one after the photo was taken.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  5. #5
    Senior Member Dave S's Avatar
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    Oct 2008
    Location
    St Paul, MN
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    1,835

    Default Re: sagging fiberglass seat shell

    Definetly fix it before flying it again.....there have been "oopses" that have occurred as a result of this problem - no need retry that experiment at this point.

    Another fix with extra benefits is the poly tool box buckets that Kitfox sells to retrofit on the bottom of the seats. If you go this way probably want to double check W Kitfox before ordering them for an older model KF.

    Our S7 came with the standard seats which we added the buckets to - this prevets the seat from coming down and provides considerable storage space you can then access through a hinged door on the seat bottom under the cushion. All of my carry along tools, service hardware & spare parts fit in the buckets.

    The newer seat buckets have tool boxes built into the seat pans (one piece fiberglass) which solves all the problems.

    Like Jott - got rid if the junky poly header tank in favor of the aluminum one.

    Sincerely,

    Dave S
    Last edited by Dave S; 04-06-2015 at 10:29 AM.

  6. #6

    Join Date
    Dec 2014
    Location
    Lake Havasu City, AZ
    Posts
    18

    Default Re: sagging fiberglass seat shell

    Gosh, thanks for the responses! This is great. Heading up to the airport right now to resolve. Thanks again. N505KF 912U

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