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Thread: Cutting acrylic doors

  1. #1

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    Default Cutting acrylic doors

    Looks like the doors need a lot of trimming to fit into the door Chanel's, best method for cut and trim?

  2. #2
    Senior Member jiott's Avatar
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    Default Re: Cutting acrylic doors

    The instruction sheet that comes with the doors gives several approved methods and several not-recommended methods. Your choice kind of depends on the equipment you happen to have. I used a dremel tool with a thin cutoff disc. Worked fine. Final fitting I used a belt sander, then hand sanding with a sanding block.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  3. #3
    N213RV's Avatar
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    Default Re: Cutting acrylic doors

    What is the best method to mark the glass before cutting? The only way I could think of is to remove the protective wrap, mark the glass, then cut. I was hoping to not have to remove the protective wrap until final assembly...

    Just curious how others have done it. Thanks
    -Mike Kraus
    RV-4 built and sold :-(
    RV-10 built and flying
    KitFox SS7 built and flying and now on amphib floats!

  4. #4
    Senior Member AirFox's Avatar
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    Default Re: Cutting acrylic doors

    I used an ossilating tool "RIDGID JobMax 3-Amp Multi Tool ". Cuts through like butter. Good luck.

    Scott

  5. #5
    Senior Member jiott's Avatar
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    Default Re: Cutting acrylic doors

    Just peel the protective film back from the edges far enough to mark and cut.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  6. #6

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    Default Re: Cutting acrylic doors

    Be careful that stuff cracks just looking at it- at least in my limited experience....

  7. #7

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    Default Re: Cutting acrylic doors

    Well thanks I will go for it, I have Bubble Door Install instructions but it says nothing about cutting methods

    Any pictures would be appreciated of the fit door, I can't find any so for

    Im sure my doors a acrylic they must have converted from lexan recently

  8. #8
    Senior Member jrevens's Avatar
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    Default Re: Cutting acrylic doors

    Dan,

    The "bubble" doors are acrylic, the "flat" doors are Lexan (polycarbonate).
    John Evens
    Arvada, CO
    Kitfox SS7 N27JE
    EAA Lifetime
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