Quote Originally Posted by rogerh12 View Post
Here is what an air-frame mechanic, with decades and decades of experience told me: [I]Don't put anything on your plane that has not already been on planes at least 20 years. Roger
I think I have to go with Roger and his friend on this one.

I checked the Oratex site and the preliminaries pretty much turned me off.

I didn't count the number of times "toxic" was mentioned, but it was a bunch. For an amateur builder who will cover one or maybe three airplanes in his lifetime, in my opinion, "toxic" is not an issue. I remember many times in the past where Polyfiber and its MEK based adhesive was panned with words like "extremely hazardous" and "carcinogenic". Check the MSDS. It is pretty benign unless you cover in a closed room or decide to see what it tastes like.

Then they talk about the "ten or more coats is common and 20 is not unheard of" and the time to apply as a big negative. I might have had ten coats on my first airplane, but I had a very complex color scheme that accounted for the last four coats. If you want a color scheme or a fine finish using Oratex you will have to paint it as well, though if you are OK with a single color on each panel - no paint required.

Check out the photo galleries. the fabric seems sort of transparent. Then the Problems with other fabrics gallery. I have seen this type of problem, but it has usually been after using one system for cover and then using an incompatible top coat system. I saw this a lot at a Rans fly-in where they used auto paint over Polyfiber.

In twenty years, I might change my mind.