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Thread: Fuel cap leak

  1. #1

    Join Date
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    east Bridgewater, ma
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    Default Fuel cap leak

    I have a 6 that I am in test flight stage. My right wing tank cap leaks when I have it over half full. The neck of the tank is flat with no dents or irrigularities. THe gasket looks fine, but is very hard. Are they supposed to be hard or plyable? And can I purchase a replacement gasket? Maybe better or thicker? Where?

  2. #2
    kitfox5v's Avatar
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    Default Re: Fuel cap leak

    There was a thread on here about a month ago about mercedes seal, blue in color is all I remember. I'll look some more. Eddie And they can't seal if they are hard.
    Last edited by kitfox5v; 11-04-2012 at 07:09 AM.

  3. #3

    Default Re: Fuel cap leak

    Had the same problem, replaced seals with the mercedes seal here is the part number.
    They are called SEAL RING part # is 140 471 00 79.
    Dj Series 6

  4. #4
    Administrator DesertFox4's Avatar
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    Default Re: Fuel cap leak

    Years ago I was told about the Mercedes-Benz part that cured the leaking fuel cap problem. I ordered them from my local Mercedes dealer, installed them after a little tweaking of the fuel cap tabs ( the blue seals are thicker than the originals) ,problem solved. They are about 9 years old and look like new. I can't remember anymore what the part was for on the Mercedes but as far as I know they may still be available.

    fuel cap seal.jpg

    fuel cap seal 2.jpg


    DesertFox4
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  5. #5
    Super Moderator Av8r3400's Avatar
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    Default Re: Fuel cap leak

    I don't know what the cost is on the Mercedes units, but I replaced the gaskets on my caps with Cessna 150 gaskets at a cost of $20 for the pair. This solved my leak issues. I was able to buy them right at my local FBO.
    Av8r3400
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  6. #6
    DesertFox6's Avatar
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    Default Re: Fuel cap leak

    I followed DF4's advice about a year ago by visiting my local Mercedes Benz dealer where I left about ten dollars and walked out with a pair of those true-blue, leak-proof goodies.

    Nice people there, so sad...that was probably the last time I'll ever see them!

    "E.T."

  7. #7

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    Default Re: Fuel cap leak

    Thank you guys, I ordered them on line from Autohaus $4.55 ea. Team Kitfox is a great tool for all us owners.

  8. #8
    Senior Member MotReklaw's Avatar
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    Default Re: Fuel cap leak

    I've bought a few things from this company and they are genuine MB parts:

    http://genuinemercedesparts.com/part...icleid=1316393
    Tommy Walker in Alabama

  9. #9

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    Default Re: Fuel cap leak

    Thanks for the info reguarding the fuel cap gasket part#.

  10. #10
    Senior Member
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    KDKB (Dekalb, Illinois)
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    Default Re: Fuel cap leak

    Went to the auto parts store, bought a sheet of gasket material cut out
    two using the old gaskets as a pattern with xacto knife, have had no leaks
    in over 5 years. Not neccessary to buy mercedes parts in my opinion, plane
    old gasket material works perfectly fine ...

    Regards,
    Jeff

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