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Thread: Composite Leading Edge

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  1. #1
    desertfox1's Avatar
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    Default Composite Leading Edge

    I have some pictures of Bill Prokes installing LLE on a SS wing.
    The PVC guide blocks had been bonded on. The new parts
    come in two pieces, joined on number 5 rib. It took about 2
    hours to fit, trim and Hysol the wing. The trim saw Bill used
    was almost magic. Fast, very little glass dust. Sure looks
    good after covering.

    Desert Fox 1
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  2. #2
    SSFoxBuilder's Avatar
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    Default Re: Composite Leading Edge

    Does anybody know why the composite "Laker" leading edge wasn't designed to completely cover the top false ribs? Was this for aerodynamic or aesthetic purposes? Weight savings, possibly?
    Last edited by SSFoxBuilder; 03-22-2013 at 01:27 PM.
    Dustin
    915is/AP430 powered Kitfox SS7

  3. #3
    desertfox1's Avatar
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    Default Re: Composite Leading Edge

    The airfoil designer, Harry Riblett, asked for at least 6" from
    the leading edge. We met the requirement for aerodynamic
    purposes and stretched just a little for appearance. Weight
    is allways a consideration.

    Phil

  4. #4
    SSFoxBuilder's Avatar
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    Default Re: Composite Leading Edge

    Noted. Thanks for the insight!
    Dustin
    915is/AP430 powered Kitfox SS7

  5. #5
    Senior Member
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    Default Re: Composite Leading Edge

    Does this system extend out past the front spar, and if so how much. I know that the Kitfox 4 used a plastic piece glued to the front spar to extend and streamline it, does this fiberglass piece take the place of that plastic extention? Both of the Avid Flyer MK IVs I've owned used a sheet of aluminum which was glued to the spar and covered the falseribs. It didn't extend the front spar forward however. Thanks, Jim Chuk

  6. #6
    Senior Member jiott's Avatar
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    Default Re: Composite Leading Edge

    Yes it does use small pieces of the plastic extrusion placed at intervals along the front spar to make the fiberglass leading edge conform to the shape and spacing of the original full length extrusion.

    Jim

  7. #7
    Senior Member
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    Default Re: Composite Leading Edge

    I did not scallop my leading edges and there is not a pronounced "edge" under the fabric. Using the Stewart System adhesive was new to me, but I liked it being water based, very strong bond and easy to get off your fingers.
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  8. #8
    Senior Member jrevens's Avatar
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    Default Re: Composite Leading Edge

    I see that there is a water-soluble transparent coating of some sort on my Laker leading edges. It's kind of a mess getting it off. It's very thin, and some of it stripped off when removing the tape used for shipping. Anybody else notice this?
    John Evens
    Arvada, CO
    Kitfox SS7 N27JE
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  9. #9
    Senior Member AirFox's Avatar
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    Default Re: Composite Leading Edge

    Your suppossed to use soap and water to wash it off. The film just disolves.

    Scott

  10. #10
    Senior Member jrevens's Avatar
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    Default Re: Composite Leading Edge

    Thanks, Scott! I guess I'm pretty stupid about fiberglass stuff.
    John Evens
    Arvada, CO
    Kitfox SS7 N27JE
    EAA Lifetime
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