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Thread: 912 to lean at WOT

  1. #1
    Senior Member bbs428's Avatar
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    Default 912 to lean at WOT

    Need some guidance on jetting my carbs. During testing the AFR gauge hit into the high 15’s
    Im not sure what I’ll need other than some higher numbered main jets. I’m guessing a float boat gasket and ??

    Any help on where to purchase and the basic procedure would be appreciated, Thanks!
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

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    Default Re: 912 to lean at WOT

    If you have high egts at full throttle, then the main jets. Usually the float bowl gasket stays up in it's groove in the carb body, and there is no need to replace it. If it drops out, just be careful not to tear it. Needle height controls egts at mid range rpm. JImChuk

  3. #3
    Senior Member bbs428's Avatar
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    Default Re: 912 to lean at WOT

    Thanks
    High egts are at wot at 5.8k rpm
    midrange is fine
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

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    Default Re: 912 to lean at WOT

    Might think about a bit more pitch in the prop to lower maximum rpm a bit? JImChuk

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    Senior Member Delta Whisky's Avatar
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    Default Re: 912 to lean at WOT

    Brett - you might want to check the float level, carb needle "C" clip location, and fuel flow/pressure (if you didn't as part of your review with your DAR) before going with a larger jet. Any or all of these potential culprits could cause your issue and they don't cost anything to check.

  6. #6
    Senior Member bbs428's Avatar
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    Default Re: 912 to lean at WOT

    Idle and midrange are good. AFR is 13.5. A little rich but ok.
    AFR is reading 14.2 @ 5.4k rpm level flight. About perfect.
    At 5.8k rpm AFR starts approaching 15. Lean
    If you initiate a climb at wot, AFR goes to 16. Very lean.

    The AFR gauge is a real great troubleshooter. I initially had 15-16 at 5.4k rpm straight and level. Landed and cooled off. We then checked the spark plugs. Pilot side were white. Passenger side were tan.
    Removed pilot side float bowl and main jet. Was a little dirty. Jet had some crud in it
    Cleaned and reinstalled. Removed passenger side float bowl. Not as bad but cleaned bowl and main jet anyway.

    More troubleshooting today.
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

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    Senior Member bbs428's Avatar
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    Default Re: 912 to lean at WOT

    Fixed!
    Reamed the main jets from .075 to .061 in three increments.
    Final AFR @5.8k is 13.8 to 14.2 and at 5.5k it’s 13.6 to 13.9

    Quote from Manfred - “climbs like a monkey and maneuvers like the devil!”
    😁
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

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    Senior Member Eric Page's Avatar
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    Default Re: 912 to lean at WOT

    Quote Originally Posted by bbs428 View Post
    Reamed the main jets from .075 to .061...
    You have a reamer that makes holes smaller!?!? You should corner the market -- you'll make a killing!
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
    Member: EAA Lifetime, AOPA, ALPA
    ATP: AMEL | Comm: ASEL, Glider | ATCS: CTO
    Map of Landings

  9. #9
    Senior Member bbs428's Avatar
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    Default Re: 912 to lean at WOT

    .058 to .061 😁
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

  10. #10

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    Default Re: 912 to lean at WOT

    well done. But you are still running on the lean side at WOT 5800 I think 13.5 or so should be target. Not above 14. But clearly you have done good progress in the right direction. I was unable to fix it myself until I went EFI and not for lack of trying. At least you have moved in the right direction. Well done your engine will thank you

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