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Thread: Any good pics of rudder fiberglass

  1. #1

    Join Date
    Aug 2019
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    Belgrade MT
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    Default Any good pics of rudder fiberglass

    Looking for a few pictures of the cuts needed to the rudder fiberglass piece. Attached picture of piece i am looking for pics of. Thanks

    Sent from my SM-G960U using Tapatalk
    Last edited by SNOW JW; 04-13-2022 at 07:37 PM.

  2. #2
    Senior Member rv9ralph's Avatar
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    Aug 2014
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    Greenleaf, ID
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    Default Re: Any good pics of rudder fiberglass

    If you look closely at the fiberglass piece you will see faint scratching of the cutouts. There were on mine.

    Ralph

  3. #3
    Senior Member
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    Default Re: Any good pics of rudder fiberglass

    Quote Originally Posted by rv9ralph View Post
    If you look closely at the fiberglass piece you will see faint scratching of the cutouts. There were on mine.

    Ralph
    Mine as well. Hard to see at first and in my case (old eyes) it took some bright lights.

    G
    Gary (Geek) Phenning
    Leavenworth (Not the Prison), WA
    Kitfox STi N68SG

  4. #4

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    Belgrade MT
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    Default Re: Any good pics of rudder fiberglass

    Thanks guys I'll look tonight

    Sent from my SM-G960U using Tapatalk

  5. #5

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    Jul 2020
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    England
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    Default Re: Any good pics of rudder fiberglass

    IMG_0019.jpgIMG_0020.jpgIMG_0021.jpgJust been doing mine today, yes there are scribe lines but mine did not line up, as you can get to the inside I marked the position of the bearing connection brackets and cut small slots for the bearings to go through, I then opened these slots so as to get full rudder deflection travel, they are a 1/2 inch wide, I have not decided how to cut the vertical but I will make them only large enough to fit the bolts. The bottom slot I have opened a little different to the plans but it does expose the rudder deflection stops and I can get the bolt in.

  6. #6

    Join Date
    Feb 2013
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    Treasure Valley, ID
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    17

    Default Re: Any good pics of rudder fiberglass

    I'm late to the party here, but my fiberglass has the small outline as well. I trimmed the fiberglass to match that etching.

    Related to that... dis/assembly now is pretty straightforward in that I can access fittings and bolts to add washers and nut. However, how the heck does one get this thing back together once these subassemblies are covered with fabric? That is, the covering instructions, have you remove the horizontal stabilizer and elevator, and the rudder for covering, and I'm already not looking forward to struggling with the bolts, washers and nuts for reassembly. Can anyone share secrets and tricks to help make that doable and easier?

  7. #7
    patrick.hvac's Avatar
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    Jul 2018
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    Ottawa
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    Default Re: Any good pics of rudder fiberglass

    I glued the washer to the nut and tied a string to the bolt before using medical tweezers to get in position.
    That was after I spent a bunch of time fetching the washer I dropped inside the rudder.
    🇨🇦CANADA
    Flying | SS7 | G3X | Edge 912

  8. #8
    Senior Member ken nougaret's Avatar
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    Default Re: Any good pics of rudder fiberglass

    Likewise, used hemostats. Gluing the washer to the nut is good but I keep a wax toilet gasket on hand and break off parts of it to hold them together. That wax also works great for the end of a screwdriver to hold a screw. Or put on your fingertip to hold a nut.
    SS7 O-200 Whirlwind

  9. #9

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    Feb 2013
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    Treasure Valley, ID
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    Default Re: Any good pics of rudder fiberglass

    Quote Originally Posted by patrick.hvac View Post
    I glued the washer to the nut and tied a string to the bolt before using medical tweezers to get in position.
    That was after I spent a bunch of time fetching the washer I dropped inside the rudder.
    Thanks for that.

    I guess one key piece of information is that the instructions say "cutout on one side as required for bolt access". I trimmed the rudder fairing per the etching, but I'll plan to make it a little bigger. As it is now, I can barely get my tools and/or fingers in that opening. Even with bigger cutouts, the resulting drag should still be virtually zero as most of the opening will be behind the vertical stabilizer trailing edge fairing.

    I'm just trying to be super cautious because I can't uncut/un-trim that fiberglass. Like most people, I tend to overthink and overanalyze what I'm doing.

  10. #10

    Join Date
    Feb 2013
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    Treasure Valley, ID
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    Default Re: Any good pics of rudder fiberglass

    Quote Originally Posted by ken nougaret View Post
    Likewise, used hemostats. Gluing the washer to the nut is good but I keep a wax toilet gasket on hand and break off parts of it to hold them together. That wax also works great for the end of a screwdriver to hold a screw. Or put on your fingertip to hold a nut.
    I have hemostats and will plan to try that. Wax toilet gasket is brilliant. I could apply just enough to stick things together, but avoid threads.

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