Looking for tips on cutting out door windows

[beeryboats]

First window was easy. Band saw had a coarser blade than what I would have like, but run what ya brung. It worked fine. And the spray paint trick was a treat. Worked perfect. Still need to drill the holes. I think I'm going to start top and bottom in the middle and cleco, then work my way out drilling into existing holes in the door frame.

[t j]

You can lay the old window over the new lexan on a sheet of wafer board or such and back drill through the old holes through the new lexan and into the board underneath and cleco the holes as you go.

[rv9ralph]

One method not mentioned for cutting. When I cut Lexan (polycarbonate) for my new windscreen on my Model 3, I used an occilating cutter. It worked great on the straight cuts and outside corners. For inside corners, unibit and a 1" drum sander in a drill motor.

Ralph

[kitfox2009]

Not sure if this is on topic or even of interest but occasionally there are discussions regarding draft sealing.
I was cleaning Foxk today after a week on a dusty farm and took a couple of pics of my way of sealing around the flappenon bell cranks. VERY simple and effective .
Hope it shows plainly